Cardboard boxes have been leading the market for many years now. various types packaging products. Cardboard packaging stands out from the crowd with a whole list of advantages: simplicity and speed of box production, affordable price, strength and long service life, variety of sizes and shapes. Today, when the issue of pollution is becoming more pressing environment, cardboard boxes and various containers are the most environmentally friendly, which increases their rating significantly. The ability to use cardboard packaging itself as an advertising solution or space is also important.
Here we will talk about production cardboard boxes(packaging), equipment for it, manufacturing technology.
Reasons for popularity
Cardboard containers are indispensable for the transportation and storage of almost all groups of goods, which, if necessary, can be covered with food-grade moisture-resistant film, which makes it possible to use it for fragile, bulk, confectionery and other demanding products. Such containers are lightweight, economical and have a high degree of wear resistance.
Corrugated packaging is probably the most popular type of cardboard packaging. It is preferred over metal, wooden and plastic boxes due to its low weight and the ability to choose the appropriate size (from the smallest boxes to very large boxes with multi-layered edges). Corrugated packaging has an irreplaceable property in many situations - it folds easily during transportation and takes up minimal space in transport or in a warehouse. In addition, only a cardboard box can be burned without harm to others and the environment. It can be recycled into new cardboard and paper packaging, as well as into cheap toilet paper, wrapping paper or office paper.
Required equipment
An automatic line is used for the production of cardboard packaging. It is very easy to set up using the touch screen in a few seconds. 50 programs of this equipment allow you to produce cardboard boxes of any size, including those that you need for a specific product. During one cycle, the machine can produce three- and five-layer blanks, and the cardboard is fed automatically.
Emmeci MS 92 line, price from 100,000 euros
Automation of the process reduces the workload on employees and significantly increases the productivity of the enterprise (in an hour of operation, such a machine produces about a thousand boxes measuring 20 cm by 30 cm). It is necessary to enter only the ultimately required dimensions (length, height, width), and the computer will complete all the remaining calculations itself and the workpieces will be carefully cut out, with all the necessary cuts and overlaps.
Video of the line for the production of cardboard packaging Emmeci MS 92:
The “machine” for boxes has a system of anti-slip guides (rubber rollers) that guide the workpiece smoothly without shifting throughout the entire process. The design of the knives clearly cuts off excess cardboard from workpieces, saving time and costs.
Packaging production technology
Before starting work, it is important to clearly define all the components of the final product: purpose, material, size, shape, quantity. You can order any shape and size, from standard square and rectangular boxes to unusual round packages.
Video technology for making corrugated cardboard boxes:
Cardboard packaging is mainly made of gray cardboard and micro-corrugation. Less often they choose a more interesting light one, and for special occasions customers usually order a colored box made of colored cardboard. IN lately Much attention is paid to the design development of packaging products. To increase the attractiveness of cardboard packaging, they resort to bright images, cutting and other ways to improve appearance boxes.
Among packaging products, the most in great demand uses cardboard containers. It is easy to make, lightweight and affordable. Everyone knows about the problem of environmental pollution. This is due to a large number plastic at waste collection sites. Cardboard packaging does not harm our planet in any way. They quickly rot, especially since they consist essentially of natural material– cellulose. The second positive characteristic of cardboard packaging is the ability to use its surfaces for applying advertising inscriptions and logos. The production of cardboard boxes, taking into account these advantages, is promising business. Entrepreneurs who are still thinking about their business should pay attention to it.
Almost all types of goods, food and industrial, can be stored in cardboard packaging. Often their surface is covered with a moisture-resistant film. This makes it possible to transport and store bulk and fragile food products. Sweets, cookies - all these delicate products are perfectly stored in cardboard containers.
There is a type of cardboard packaging – corrugated packaging. It is very light and durable. According to the latter characteristic, it is often not inferior to wooden or plastic boxes. Strength is achieved through stiffening ribs. They are placed between two cardboard surfaces. There may be several such layers. Any packaging cardboard boxes or boxes can be recycled a second time. After this, the raw material is of low quality, but it is suitable for manufacturing toilet paper and packaging filler.
Material requirements for making cardboard boxes
It is possible to make a high-quality cardboard box for packaging only from a material that has certain characteristics. Therefore, the first stage of product manufacturing is quality control of raw materials.. If the purchase occurs in large quantities, then it is stored in a room where the temperature should not fall below 15 degrees. They also control the humidity in the room. The following requirements apply to the source material:
An important characteristic when choosing a material is its thickness. It depends on the size of the future product and on the product that will be contained in it. There is also such a thing as anisotropy. It denotes the difference between mechanical properties sheet depending on its location. In the transverse direction, the strength of the sheet of material is always lower. The thicker the material, the smaller this difference. The strength of a sheet of cardboard decreases significantly with increasing environmental humidity.
What equipment to choose for the production of cardboard boxes
They produce packaging boxes at automatic lines. To install it, you will need a room of about 800 sq.m. It must be equipped with ventilation, air conditioning and microclimate control systems. The quality of future products directly depends on it. Equipment for the production of cardboard boxes usually has several dozen programs. They allow the production of packaging boxes different types, designs, adjust their size. Almost all operations are performed automatically. The line is controlled using a remote control. Let's look at the composition of the equipment using the SVIT semi-automatic line as an example.
More powerful production lines can be supplemented with molders, assemblers, and sizing specialists. They may include up to two dozen different machines and installations. Two people are enough to monitor the process in the workshop, but separately trained specialists must maintain, repair and debug such equipment. The cost of a set of equipment starts from 35 thousand dollars.
Almost any person purchasing an expensive gift for a friend, colleague or acquaintance is ready to invest several hundred rubles in purchasing an original gift packaging!
How is cardboard packaging produced?
Production of cardboard packaging: economic feasibility of business + general information about products + marketing research + organizational issues+ development stages + recommendations for raw materials + requirements for premises, personnel + technical equipment of the enterprise + sales features + profitability.
Where to start making gift wrapping?
To open a mini-production enterprise, you must first conduct marketing research.
This will help you choose your business specialization!
✔ A win-win option is considered to be a release intended for women ( jewelry, telephones, etc.).
Of course, on the eve of the holidays, the business concept will need to be adapted to the needs of consumers:
✔ So, on Valentine's Day, it makes sense to release it in the shape of a heart.
✔ Before New Year holidays Several batches should be made for toys, artificial Christmas trees and other holiday attributes.
How much money do you need to start a gift wrapping business?
✔ To launch such a project, an initial investment of about 400,000 rubles will be required.
✔ To operate the enterprise you will need to rent production premises with an area of at least 500 square meters
✔ About $100,000 will need to be invested in the purchase of a high-precision technical equipment, intended for the production of gift packaging from plastic, cardboard and other materials.
What equipment to choose for making gift wrapping?
The production line will consist of such elements as:
or
An enterprise producing packaging products must have designers, specialist technicians, operators, sorters, and general workers on staff!
- a business direction that, if managed correctly, will bring decent profits to the entrepreneur. This is due to the truly high demand for production results, i.e. finished products.
Take a look at one of the major industrial sectors of each state, namely . You will see that over the past 10 years, containers have become a priority product in the national economy.
Packaging consumption is high, especially in industrialized countries, such as Russia. 78% freight transport occurs using cardboard containers. This means that every year the need for pallet containers is growing by at least 10%.
It is interesting that the Russian Federation is characterized by a significant predominance (12 times) of imports over exports. Those. hundreds of millions of dollars, which would be quite enough to establish and develop the domestic industrial production packaging are used to purchase imported packaging products of various types.
Sales of gift packaging:
The most difficult stage in organizing such a micro-business is finding sales channels for gift packaging:
✔
It is advisable to use several ways to sell gift products simultaneously.
✔
You can cooperate with large retail chains, specialized stores, event agencies
Of course, creating and promoting a high-quality website will require certain expenses (about 700 thousand rubles), but the financial results of the enterprise will improve within a few months.
Marketing research of the cardboard packaging market:
On Russian market the largest segment is . Consumption of packaging products exceeds 25 kg per person. This is about 50% of the world average, despite the fact that meeting customer needs domestic producers is not carried out to the fullest extent (60-70%). Even crisis periods in the Russian economy are not reflected in production. There has been a positive trend since 2012. The production of packaging products is increasing by no less than 8.1%.
How much can you earn making gift wrapping?
The payback period for investments in this business project depends on product sales volumes. A businessman can count on receiving a net profit of 100 to 500 thousand rubles per month. Taking into account the payback of equipment in 3 years
Which OKVED code should I indicate when registering?
OKVED 17.29 - production of other products from.
OKVED 22.29 - production of other plastic products.
OKVED 21.21 - production of corrugated cardboard, paper and cardboard packaging
OKVED 21.11 - production of cellulose and wood pulp
What documents are needed to open a business?
To start production, you need to register the business either individual entrepreneur(IP), or as a limited liability company (LLC). The procedure for registering an individual entrepreneur is simpler, takes less time and is cheaper. But, if you register an LLC, you do not have to answer with your property for fulfilling contractual obligations. Documents are submitted to the Federal Tax Service at the place of residence.
It is recommended to register an enterprise as an LLC or OJSC, and choose a general taxation system. The production of cardboard packaging must be carried out in accordance with GOST standards 7376-89, 7691-81 and 7420-89.
Which taxation system should I choose for registration?
The simplified tax system is a simplified taxation system in two different versions: USN Income and simplified tax system Income minus expenses; UTII – single tax on imputed income; Unified agricultural tax - unified agricultural tax; Patent taxation system (only for individual entrepreneur taxation). Types of taxation for LLCs in 2018... Simplified taxation system (STS) in the options of STS Income and STS Income minus expenses; Unified tax on imputed income (UTII); Unified Agricultural Tax (USAT). General or basic taxation system (OSNO); Simplified taxation system (STS) in the variants of the simplified taxation system Income and simplified taxation system Income minus expenses; Unified tax on imputed income (UTII); Unified Agricultural Tax (USAT)
Do you need a permit to open a business?
To engage in the production of packaging products, you must obtain permission from the sanitary and epidemiological service and the fire department.
The modern market for equipment used in the manufacture of packaging is saturated with machines made in China and Taiwan. However, today there comes a moment when business entities do not want to spend financial resources for constant repairs and maintenance, and managers think that paying only for the brand is not very profitable.
Main criteria for selecting machines
Let's first consider South Korean and Japanese equipment for the production of cardboard boxes. The cars are aimed at the European market.
The choice of these particular manufacturers is due to the needs of the domestic market for a reliable and high-performance device.
Moreover, the latter characteristic implies both the maximum mechanical speed of the machines and ease of maintenance, optimal wiring system, quick reconfiguration, the easiest possible setup of the device for circulation and, of course, stability of operation in the production process.
Also, an important role when choosing a specific device is played by the optimal price-quality ratio (for example, this is a South Korean machine for the production of cardboard boxes).
Economic efficiency is an important criterion when choosing a device
Carrying out simple calculations economic efficiency also showed that South Korean equipment for the production of cardboard boxes allows unit costs to be reduced to a minimum, providing the best payback period for investment and maximum income in the future.
Embossing and die cutting machines
Young Shin Machinery Enterprise ( South Korea) is one of the world's largest manufacturers in this field of activity. It has received recognition from a large number of developed countries such as Great Britain, France, Germany, the Netherlands, Italy, Slovenia, as well as China and the USA.
This extraordinary success is due to the fact that this equipment for the production of cardboard boxes has high quality, stability and exceptional operational reliability with a general level of automation and a reasonable price.
Thanks to great experience work, the use of proven global manufacturing technologies, as well as the presence of a highly qualified staff of designers and engineers, coupled with the desire to meet customer requirements, this company has the ability to create universal equipment for the production of cardboard boxes that meet various market requirements. An important aspect in choosing this particular manufacturer is the fact that these machines can be used for more than 30 years.
Manufacturing of containers used in agriculture
Similar containers are used in various fields human life activity. It can be used both for storing certain parts in industry and for transporting vegetables in agriculture.
It is the latter industry that requires optimal solutions in logistics, providing significant acceleration of processes, reducing costs and meeting the needs of ergonomics and hygiene. Only convenient packaging made of thick paper material can satisfy these requirements.
This article will review a reliable line for the production of cardboard boxes, made using Boix Europe technologies. This assembly equipment is used in the production and gluing of containers from this material specifically for enterprises operating in agriculture.
Such equipment for the production of cardboard boxes assembles containers of any configuration and from various types of raw materials, which makes it possible to transport both food and non-food products in it.
Specialization of the device for the production of cardboard boxes
Lines operating in this area of production are responsible for the following operations:
- a machine that carries out installation and gluing of containers of various combinations and fastenings with and without rods;
- automatic device that produces hard cardboard boxes with reinforced corners;
- a machine for gluing standard open-top boxes (in this case, the dimensions of cardboard boxes can be set at the initial stage of processing);
- a device for mounting and gluing boxes of three parts;
- a manual press, which is used for gluing shoe packaging with hot glue;
- device operating in automatic mode, which forms boxes with an octagonal corrugation closure for six bottles.
Summarizing the material presented, it should be noted that the described packaging made of thick paper and corrugated paper is a universal container that is used in various fields of activity of business entities.
The production of cardboard containers is considered one of the most profitable businesses all over the world. Packaging made from this material is the most popular. More than 50% of all packaging is made up of cardboard products. This is due to its light weight, durability and low price. This type of packaging is effectively used for transportation and wrapping. How to organize the production of cardboard packaging?
Benefits and uses
Due to high demand for corrugated cardboard packaging, many novice entrepreneurs are interested in the technology of its production and possible costs.
Equipment for the production of cardboard boxes
Cardboard packaging for entrepreneurs has its own advantages compared to other packaging:
- This is an environmentally proprietary material.
- Convenient dimensions when folded, you can transfer a large volume.
- Production equipment can be easily adjusted to produce containers of any size and shape.
- The boxes have a long shelf life if all standards are observed, so repeated use is allowed.
- If advertising is applied to the surface of the box, packaging production can generate additional income.
The range of applications for cardboard packaging is very wide. Due to its lightness and environmental friendliness, the container is used in food industry. Packed in cardboard household appliances, electronics, cabinet furniture. Cardboard packaging is actively used as a gift; souvenir sets are packaged in it.
There are also very interesting ways to use cardboard containers. For example, in Japan, houses for refugees were made from cardboard boxes. And in China, coffins are made from cardboard. They are purchased in advance and stored at home.
Cardboard production technology
To produce cardboard products, you need cellulose and waste paper.
Before putting the material into production, it must be prepared. To do this, the material is dissolved and large particles are removed.
Cardboard packaging is produced in the following types:
- Corrugated cardboard - it is made of seven or more layers. Most often used for transporting large loads.
- Microcorrugated cardboard – consists of two layers, used for household and household goods, medicines.
- For packaging products and cosmetics, thin, durable cardboard is used - hlomersatz. These are expensive products.
- Binding cardboard is made for book binding and gift wrapping.
- Designer look - used for making business cards, perfume packaging.
Any type must protect the product from external damage. It is important that the size of the goods inside the container matches the size of the packaging. Packaging boxes protect cargo during transportation and preserve its properties.
Production of cardboard packaging
Production requirements
Special attention When producing cardboard packaging, you need to pay attention to the choice of premises. It must meet the following requirements:
- Air temperature and humidity must be clearly controlled. Humidity should not exceed 80%.
- Temperatures – at least 18 degrees in production and at least 5 in the warehouse.
- All rules must be followed fire safety and ventilation is properly arranged.
- The premises must be safe from groundwater.
At the very beginning of production, a roll of paper is placed in a room where it is conditioned. Then the roll is installed on the unrolling machine. The paper is fed through the machine to cylinders, where it is heated and moistened. This process is necessary so that the glue penetrates better into the structure of the material and ensures reliable adhesion.
The production of corrugated corrugated board takes place on a specialized press, which maintains a temperature of 180 degrees. The processing is carried out in such a way that waves are formed on the surface of the sheet.
The paper is then placed into a machine that applies glue.
Cardboard Gluing Machine
The amount of adhesive layer is controlled by a special dispenser. Corrugated cardboard is connected to a sheet of flat cardboard, the connection is made using a pressure roller. The result is corrugated cardboard made of two layers. If more layers are needed, then a new layer of glue and a new layer of cardboard are applied.
Subtleties
At the final stage, the resulting sheet is transferred to a drying machine. Here it is tightly glued and dried. The process of removing moisture is carried out using steam. After this, the products are placed on a cooling machine. The cooling time depends on what characteristics the product must meet.
The finished sheets are transported to the cutting machine. Using circular knives, cardboard is cut to the required dimensions. The same machine is used to determine the fold lines, using them to easily assemble the boxes into three-dimensional shapes.
Production equipment
The main costly step is the purchase of equipment for packaging production. It can be either Russian or imported.
Popular manufacturing companies are the South Korean company YoungShinMachinery and the Chinese organization TRANSPACK.
Cardboard box making machine TP-702NAD TRANSPAK
The equipment must consist of the following parts:
- table for feeding sheets;
- printing sections;
- die-cutting compartment;
- sheet stacker, which works automatically;
- gluing machine;
- drying compartment;
- scoring machine;
- waste paper press;
- packing table;
- Measuring instruments.
Modern machines can produce from 20 to 300 tons finished products per day.
In addition to equipment, you will need cellulose or waste paper as raw materials. They can be used simultaneously as part of each other.
Equipment for packaging production is fully automated. This allows you to hire a minimum number of workers. Personnel qualifications play an important role in production efficiency.
Production of packaging cardboard is profitable business. Cardboard products are always in great demand both in the food industry and in any other field. Proper organization will help you make a good profit and develop successfully.
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