Production of cotton gloves. Business in the production of gloves: machines and their costs Raw materials for the production of work gloves

Enterprises that knit cotton gloves have very high income levels. Experts say they amount to 20 - 30%. Payback for such enterprises takes about two years. As a result, it is very profitable and interesting business model. Basic labor force The enterprises are machine tools, so the production of gloves does not require a large staff.

What equipment is required to produce cotton gloves?

The raw material is cotton blend yarn, which consists of cotton, viscose, acrylic and wool. The main suppliers are China, India, Pakistan and Türkiye. The quality of the material is determined by the country, for example, raw materials from China are not much inferior to India, all because the indicator of quality is the base - cotton. At the same time, the cost of raw materials is within 90 rubles. per kilogram. The country is indicated in the product certificate, so you can easily determine where the raw materials come from. Since machines or robots will be installed in the room, an electrical network with a voltage of 380 V will be required. Based on income calculations, a production process is required in which at least 10 machines will take part. Which, in turn, requires a large area. The cost of renting the premises will cost around 30,000 rubles.

1. A machine for knitting gloves, the cost of the unit is around $4000.
2. Overlock, based on the throughput capacity of 200 pairs of gloves per hour – $2000.
3. The PVC coating machine is the most expensive part; the cost of such a machine will cost about $20,000.
4. Packaging machine costing $800.

How much money is needed to produce cotton gloves?

So, equipment for the production of cotton gloves, producing up to a thousand pairs per day, will cost an individual entrepreneur $26,800. The supply of raw materials needed for production for two months will result in the amount of $7,000. In general, the estimate including all production units will cost around $35,000. The numbers are, of course, approximate and the calculation is not exact due to market dynamics, but you can rely on the approximate cost.

Business for the production of cotton gloves

Recruitment and staff

In order for the enterprise to operate and the production of cotton work gloves to occur continuously, a small staff of workers is needed. For the production itself:

1. The operator, his main task will be to set the program for mating and monitor the process. The yarn may break and the machine stops working; this is a feature of the yarn and is not related to its quality. Therefore, the operator monitors the process. Then the glove blanks are collected in special bags, which are handed over to the seamstress.
2. A seamstress is processing a cuff using an overlocker.
3. Another operator will be involved in applying PVC coating.
4. The packer places the finished goods into packaging containers.
5. As for the extras. staff, then you will need a driver, an accountant and a customer service manager.

How much can you earn from the production of cotton gloves?

The general situation on the market is that demand is growing steadily. Permanent construction sites, enterprises and factories are the main consumers of such products. Ordinary buyers are also interesting. These are summer residents, people who do country work.

As you can see from the table above, the production of gloves costs about 20 cents per pair, taking into account all production costs, the wholesale purchase price is 30-50 cents. The retail price will be from 60 to 80 cents. Therefore, the benefit is quite obvious.

Key clients may be: supermarkets, retail outlets, equipment contractors for large construction and industrial enterprises, housing and communal services. If you do not plan to work with large organizations, then the form of the enterprise can be individual entrepreneur. When working with large companies worth switching to common system payment of taxes, as well as VAT registration.

We proposed our own idea for a business, which has not lost its relevance for a long time. The costs at the first stage are large, but this is a one-time investment, which, after the payback period, will continue to generate income. It is important to find ways to sell products as soon as possible. As a rule, in the future it will be possible to expand the sales network and increase the production turnover of cotton work gloves.

If you decide to open, you need to select and buy the necessary glove machines correctly. Let us dwell on the choice of equipment for the production of cotton gloves in order to establish fast and high-quality production.

Despite the significant costs of modern automated equipment, it will pay for itself in 2 years. If you choose a more affordable option, its operation will slow down production, and it will take longer to pay off.

Glove making machines

There are plenty of companies that manufacture machines for the production of cotton gloves. Choose quality products, because your business depends on it.

When choosing equipment for the production of gloves, consider the following:

• low-quality machines are cheap; using them in production, you may encounter a number of problems: slow operation, poor quality of products, constant breakdowns, violation of safety rules;
• the equipment can be of high quality either with an electronic control unit (this is cheaper) or without it, but in the second case you will need to spend money on setting up the machines and hiring specially trained workers;
• buy proven equipment that is not afraid of downtime, has warranty and post-warranty service;
• conduct regular technical inspections machines to avoid serious damage;
• When purchasing, read the certificates for the equipment, this will protect you from purchasing a counterfeit;
• from time to time, upgrade the equipment for cotton gloves;
• pay attention to customer reviews.

Thanks to modern technologies It is possible to produce gloves of different density and rigidity. Take this into account when choosing equipment. Machines can additionally weave threads into the product, and it will:

• strong enough;
• environmentally friendly;
• permeable to air;
• with low cost.

For full cycle production of enough such machines:

• knitting;
• overlock;
• for applying PVC coating;
• packaging

Knitting machine

The most important equipment for the production of cotton gloves is a knitting machine. The productivity of such machines depends on the number of loops knitted per inch.

For these purposes, you can choose a machine among the most popular models, such as AURORA and JOMDA.

Glove knitting machine AURORA

Main advantages:

• automated work, computer equipment;
• working with various raw materials;
• low cost of spare parts;
• presence of speed controller.

AURORA models

Parameters / Model	10C-12-1	7C-12-1	15C-12-1
Productivity, steam/hour	10	15	8
Mating class	10	7.5	15
Power, V	220	220	220
Engine power, W	300	300	300
Weight, kg	250	250	250
Dimensions, mm	1250 x 650 x 1750	1250 x 650 x 1750	1256 x 680 x 1700
Cost, rub.	194 800	194 800	365 000

The JOMDA brand, depending on the class (7th, 10th, 13th), is capable of producing greatest number products per day - 300, 240, 160 pairs, respectively. Price different models almost the same. All JOMDA machines are equipped with a computer and can use different yarns.

Other brands of knitting machines include Shima Seiki and NewSFG.

Overlock machine

The cuff processing machine greatly increases the value of products in the market. This is due to the fact that the gloves fit better to the hand, and therefore are more comfortable.

You will need an overlocker and additional heat shrink thread, which is sewn under the overlock stitch.

Pay attention to the SALUT-02 machine. Its advantages:

• high productivity (about 1,500 pairs per working day);
• compactness (dimensions – 1000x540x1500 mm);
• low power consumption;
• service is carried out by one seamstress.

Cost – from 45,000 rubles.

PVC application

Equipment for cotton gloves includes a machine for spot application polyvinyl chloride layer. With the right equipment, this is a simple and automated production process. PVC coated gloves are stronger and more durable.

Polyvinyl chloride is applied to the surface in a thin layer in a variety of patterns, up to the application of a logo. Keep in mind that the more complex the pattern, the longer the process of applying it. For high performance, the market is dominated by gloves with the simplest patterns. After applying the pattern, the products are placed in drying chamber with the ability to control temperature.

Popular models include PPM-1-M2 and GD-TD (a more expensive machine).

Parameters / Model	PPM-1-M2	GD-TD
Country of origin	Russia	China
Productivity, steam/hour	250	1 100
Raw material consumption, g/steam	9	8
Power, V	220	380
Drying temperature, °C	180	180
Operators	1	4
Working area, sq.m.	4	25
Dimensions, mm	1500 x 800 x1800	4500 x 1800 x1700
Cost, rub.	200 000	370 00

PVC coating line

Product packaging

This is the final stage of production, to which product labeling is often added. The machine for cotton gloves has proven itself to be the best on the market. GPM-09, costing from 20,000 rubles.

Thanks to the device, compact packaging occurs while preserving its presentation (the products do not wrinkle and retain their shape). All work is automated, one package contains 12 pairs of gloves.

Buyers are attracted by:

• ease of maintenance (1 operator is enough);
• low electricity consumption;
• high productivity (about 3000 pairs per 8th working day);
• small dimensions (650 x 340 x 450 mm).

Protective gloves are used during gardening, repairs, fishing and in the garage. Professional builders, mechanics and electricians cannot do without them. Therefore, interest in their production is always high. The production process of PVC-coated work gloves includes several stages, each of which takes place on a special type of machine.

Production process

glove knitting machine

Circular knitting products with PVC coating are manufactured as follows:

• a glove is knitted;
• the outer edge of the cuff is overstitched;
• a layer of PVC paste is applied to the inside of the product and dried;
• work gloves are packed.

The workshop equipment consists of three types of apparatus:

• knitting machine. The workpiece is knitted on it. The entire production process is automatic; you only need to manually load the bobbins of yarn into the machine. Semi-finished products are dumped into storage baskets. The minimum productivity of the machine per hour is 16 pairs;
• glove overlocker. Overcasts the leading edge of the glove. Productivity per hour is on average 180 pairs.
• equipment for covering a product with a layer of PVC. Machine productivity - 260 pairs;
• packaging equipment. The productivity of the machine per hour is 450 pairs.

For regular work production requires three employees: one servicing knitting machines (up to 17 pieces), one each for overlocking and coating with PVC film.

Raw materials used

Natural and synthetic fibers are used for production: cotton, polyester, latex, wool, and also polyester for processing cuffs. Heat-resistant gloves are made from Teflon thread. And from Kevlar - products that are resistant to cutting and other mechanical influences. Most products are made from blended yarn containing 60-80% cotton and synthetic additives for strength.

The required density of the knitted fabric is achieved by selecting the thickness of the yarn. Gloves are made from heavy yarn with a density of 100, 50 or 74 tex. Most machines work with such threads; they are suitable for any class of knitting.

It is advisable to select a thread with a low twist coefficient, from which voluminous, dense products are obtained.

To make the glove fit better on the hand, a rubber or latex ring (rubber band) is sewn into the cuff.

The PVC coating for the palm is called plastisol. It is a mixture of liquid plasticizers and PVC. At room temperature it is in the state of a paste; when heated, it liquefies. The ability to quickly harden, high chemical and mechanical resistance, and electrical resistance are the properties of plastisol that make it an excellent coating.

Types of equipment

Gloves

The basis for the production of work gloves is computer knitting machines. The principle of operation is similar for different models: the number of loops and rows is set on a digital monitor or on a plastic chain. Next, the knitting process itself occurs, after which the threads on the fingers are automatically cut, and the protruding ends are blown into the glove. Air pressure is provided by a compressor.

All production equipment is divided into classes: 5, 7, 8, 10, 13, 15. The number indicates the number of loops per inch. This means that the lower the class, the larger the mating will be. Each glove is knitted from the fingertips. Glove machines can be fully automatic or semi-automatic (rare).

Glove overlockers

The final stage of glove production takes place at the overlocker: overstitching the cuff. The overlocker itself is equipped with a motor and a work table. There are models that add additional elastic when stitching, which improves the consumer properties of the product.

Overlockers differ in sewing speed, stitching width and presser foot lifting height.

Coating machines

plastisol application machine

Next, a PVC coating is applied to the palm surface of the glove of a certain thickness and pattern. This is done by a special machine, most often made in China. The image is applied using screen printing using a standard matrix. After applying the design, the glove goes into the dryer.

The entire process is controlled automatically. PVC paste is supplied from containers; application can be spot-on or in a continuous thin layer. You can choose any pattern to apply, including logos and designs. The productivity of the equipment depends on the type of pattern and can vary from 800 to 1300 pairs per hour.

The accuracy of drawing is controlled by sensors located in certain places. Matrices for drawings are provided complete with the machine.

Plastisol is optimal view PVC for covering gloves. There are many types of PVC pastes on the market, so when choosing raw materials for production, you should carefully study their characteristics.

Video about large production work gloves:

Review and comparison of equipment models

Glove knitting machines

GD-DA FET-TX8101/1 BX203

Overlockers

SALUT-02 SALUT-700

Application of spot PVC coating

PPM-1-M2 PPA-1-K1

stanokgid.ru

Machine for the production of cotton and PVC gloves

The most profitable, but at the same time more expensive type of business is the business of producing something. In this article we will look at the manufacturing business cotton gloves coated with polyvinyl chloride (PVC).

Technological production process

The production of cotton gloves is not particularly difficult, but, nevertheless, it has a number of features and nuances that you should know. The technology itself consists of the following stages:

• workpiece knitting;
• processing the edge of the workpiece cuff;
• PVC coating;
• packaging of the finished product.

Equipment and machines for production

The simplest set of equipment needed for the production of PVC-coated gloves consists of:

• machine for knitting blanks;
• overlocker for processing cuffs;
• PVC coating machine;
• packaging machine.

You can purchase new equipment directly from the manufacturers of this equipment, but if your budget is very limited, you can also buy used machines. Used equipment will cost much less than new equipment and it may make sense to buy it, but from more expensive brands.

New device for knitting future gloves (a machine for knitting gloves) costs from 75 to 100 thousand rubles (in the middle price segment). As you can see, the price of a glove production machine is quite reasonable. Overlock, for processing the cuff of a workpiece, with a capacity that can ensure the production of up to 200 pairs of gloves per hour, costs about 35 thousand rubles. The most expensive in terms of cost will be a machine for applying polyvinyl chloride coating. The cost of such a unit is no less than 250 thousand rubles. The packaging unit costs about 20 thousand rubles.

Production business plan

To understand how much money is needed to start a business related to the production of PVC-coated gloves, you need to draw up a detailed business plan, taking into account all upcoming costs. To do this, we will calculate a business plan.

First, let's look at running costs. The following expense items should be noted here:

• staff salaries from 40 thousand rubles per month;
• rental of premises for production from 30 thousand rubles per month;
• utility costs from 20 thousand rubles per month;
• raw materials for the production of 30 thousand pairs per month from 70 thousand rubles per month.

Total monthly expenses will be at least 160 thousand rubles.

To start production, you need to purchase equipment. Let's consider the cost of purchasing new equipment. The previous chapter described necessary equipment for a production line, price of a machine for knitting cotton gloves. The cost of the production line will be at least 380 thousand rubles.

Thus, to ensure the uninterrupted operation of your enterprise for six months, you need at least 1,430 thousand rubles. At the same time, you should provide additional funds for paying taxes, in an amount corresponding to your taxation system. And some money for unforeseen expenses.

Taking into account monthly expenses and production capacity, it is not difficult to calculate that the cost of one pair of gloves will be 5 rubles 33 kopecks. Gloves are bought wholesale for prices starting from 11 rubles. The cost is retail sales is from 16 rubles for one pair of gloves. When selling gloves wholesale, you will receive at least 5 rubles 67 kopecks per pair. Thus, the profit per month will be 170 thousand rubles.

Read also: How to open a mini bakery from scratch: business plan with calculations

The time it takes to pay for the equipment for the production of cotton and PVC gloves will be at least 12 months, taking into account all current and capital expenses, taxes and unforeseen expenses. Thus, the enterprise can be considered as a very interesting form of business with a quick payback.

Documents for starting a business

In order to avoid getting into a lot of problems with the law, it is best to start registering your business before it even starts operating. That is, it is better to buy a machine for making gloves at the same time as completing the paperwork. To formalize the form of ownership of such small enterprise, you need to choose between designing yourself as individual entrepreneur(IP) or create a limited liability company (LLC). It should be taken into account that if you plan to cooperate with enterprises, then you will need a tax regime that will allow you to work with VAT. If you plan to sell your products to wholesalers, and not to enterprises, then you can choose the simplified taxation system (STS), which provides two options for calculating tax - 6% of total revenue or 15% of profit.

When choosing between an individual entrepreneur and an LLC, it is worth taking into account that the entrepreneur, in the event of any violations, is liable with all his property, and the LLC - only in the amount of the authorized capital. But fines for individual entrepreneurs are significantly lower than for LLCs. It's up to you to decide.

Selecting a room

While searching for premises to open production workshop, pay attention to premises with an area of ​​50 square meters, located in the industrial zone of the city or at a short distance from the city. This location of the workshop will allow you to significantly save on the cost of rent and help avoid problems with disgruntled neighbors who may be disturbed by noise and bad smell.

Since there will be more than one machine for the production of gloves, the area of ​​the room must be appropriate. The area will depend on the amount of equipment expected to be installed.

When inspecting the premises, you should pay attention to the presence of voltage in the network of 380 volts, the presence of water and sewerage. The premises must also comply with sanitary and fire safety standards.

Don't forget that the room must be heated. Otherwise, taking into account weather conditions in most of our country, your workshop will not be able to work in winter period, and this is no less than 4-5 months a year.

Market analysis

PVC coated gloves are a fairly popular product. They are required not only in production and construction, but also in everyday life. Therefore, the demand for such products is quite high.

Cost of gloves wholesale purchases ranges from 11 to 13 rubles. IN retail network they can be sold at a price of 16 to 20 rubles per pair of gloves. You can organize sales of products through:

• construction stores;
• stores selling garden tools;
• wholesale companies, which supply consumables to enterprises.

Read also: Tire recycling as a business

In addition to the above distribution channels, it is possible to sell products directly to enterprises, construction organizations, utilities and similar organizations.

Workshop employees

To work at your enterprise, with a production capacity of 30 thousand pairs of gloves per month, you will only need 4 people:

• two seamstresses, one of whom will be behind the overlocker, and the other will serve the glove knitting machine;
• one operator who will service the glove knitting machine and apply PVC coating;
• worker who will work on the packaging unit.

At first, you can combine the functions of a driver and a sales manager. With further expansion of the enterprise, it will be possible to hire additional personnel - a driver, an accountant and a sales manager.

Since a glove machine is a very important piece of equipment, the quality of the finished product will greatly depend on the quality of operations performed on it; the seamstress who will work on it should be chosen with special care. It's better if it's a person with average special education.

To motivate staff, wages should be tied to the number of products produced. This will motivate employees to work more.

Raw materials for production

The main raw material from which PVC-coated work gloves are produced is cotton yarn. As a rule, yarn is not made from pure cotton, but from a mixture of cotton with viscose, wool or acrylic in various proportions. This allows you to reduce the cost of yarn, and, accordingly, the cost of finished products.

Suppliers of raw materials are countries such as Türkiye, China, India, Pakistan and Uzbekistan. The cheapest raw materials come from China, but they are also the lowest grade.

It is best to purchase polyvinyl chloride, as well as raw materials for packaging materials, in Russia. This way, you can be sure that there will be no problems due to currency fluctuations. Moreover, polyvinyl chloride is produced in sufficient quantities in our country, and you have the opportunity to cooperate directly with manufacturers.

Resume

With proper organization of the production process, a business in the production of cotton gloves coated with polyvinyl chloride will be quite profitable in combination with a quick return on investment. Naturally, to start such a serious business as producing something, it would be good to have not only business skills, but also knowledge in the field of organizing the production process.

Since production profitability is quite high and ranges from 20-40%, payback can be achieved within a calendar year from the launch of the production line. The bonus of this small production will be that the number of personnel will be small. And this is a huge plus! Because if you do not have extensive experience in personnel management, a lot of problems can arise with a large team.

101biznesplan.ru

Business in the production of gloves

The production of protective gloves is included in the list of the best startups of 2017. This idea is characterized by small financial investments, stable demand and high profitability. For professional builders, electricians and mechanics, due to the nature of their professions, these products are simply irreplaceable. In addition, the use of protective equipment is prescribed by the legislation of the Russian Federation in the safety regulations. Taking all this into account, we can safely say that this enterprise is a very tempting business idea. The process of producing cotton gloves consists of several stages, each of which takes place on a specific machine.

It is best to organize a business as an individual entrepreneur (individual entrepreneur) under a simplified taxation system. But if an entrepreneur plans to sell products through wholesale companies and large enterprises, then he will have to work with VAT. In this situation, a general format taxation system will be required.

Assortment and production technology

The sales volume depends on the breadth of the product range. This business involves the production of protective gloves both with and without PVC (polyvinyl chloride) coating. The former have a wide range of advantages, they are:

• convenient to use;
• perfectly protect hands from mechanical and other things negative impact;
• have high wear resistance and long service life;
• They allow air to pass through well (your hands don’t sweat).

Manufacturing of protective PVC gloves occurs in the following sequence:

• First, the blank of the future glove is knitted;
• then the edges are finished to prevent unraveling of the thread;
• then a special PVC coating is applied to the palm part of the product;
• then the glove goes into the drying chamber;
• The final stage is packaging and labeling.

The work uses natural and synthetic raw materials: cotton, latex, polyester and wool fiber. Heat-resistant products are made from Teflon thread, and products resistant to mechanical damage are made from Kevlar. Most gloves are made from a blended thread containing 60-80% cotton and synthetics, which increases strength.

The required density of the workpiece is achieved by selecting the thickness of the yarn. The gloves are made from gray yarn with a density of 50, 74 and 100 tex. Many machines work with this set of threads; they fit various classes mating.

Advice: it is better to choose a thread with the lowest twist coefficient, which allows you to obtain voluminous and dense products.

To make the product fit better on the hand, a latex ring is sewn into the cuff.

The PVC coating that is applied to the palm is called plastisol. It is made from liquid plasticizers and polyvinyl chloride. In its normal state, plastisol is a paste; when heated, it is a liquid mass. Due to its rapid hardening, increased mechanical and chemical resistance, this product is an excellent protective coating.

Machines for the production of PVC coated gloves

When making cotton gloves, as when sewing bed linen, the main emphasis is on a good machine. The leader in this area is the Japanese equipment manufacturer Shima Seiki. The second and third positions in this ranking are occupied by Korean knitting machines and Chinese machines. They do an excellent job with the work entrusted to them, and their affordable price allows you to open a business with little investment.

The workshop equipment, as a rule, includes four types of machines.

1. Knitting machine. Knits blanks for future gloves. Minimum productivity – 16 pairs/hour. The average cost of a machine is 300 thousand rubles.
2. Glove overlock. Serves for overcasting the leading edge of products. Average productivity – 190 pairs/hour. Costs approximately 130 thousand rubles.
3. Device for applying a PVC layer. The productivity of the device (average) is 300-1100 pairs/hour. The most expensive part is about 950 thousand rubles.
4. Packing machine. Productivity – 450 pairs/hour. From 40 thousand rubles.

Knitting machine

A modern computer-controlled knitting machine is the basis for the production of protective gloves. The operating principle of different models is approximately the same: a certain number of loops and rows is set on a digital monitor or using a plastic chain. Then the machine starts knitting. At the end of the working process, the material is automatically trimmed at the fingertips. The protruding ends of the threads are blown inside the product under the action of a compressor.

All models involved in the production of blanks for future gloves, in contrast to machines for knitting socks, are divided into classes. The number corresponds to the number of loops per inch. That is, the higher the class, the finer the knitting and the finer the details. Each piece is created from the fingertips. Knitting machines are divided into automatic and semi-automatic (rare).

Glove overlock

The production of work gloves is completed on this machine. A device with a cuff stitching function significantly increases the value of the finished product on the market. Thanks to overlocking, the gloves fit better to the hand, which improves the consumer properties of protective products.

The machine itself is equipped with a work table and an engine. The devices differ in sewing speed, presser foot lift height and stitching width.

PVC Layer Applying Machine

A special machine (often from a Chinese manufacturer) is responsible for applying PVC to the inner surface of the product, the thickness and pattern of the coating. The coating is applied by screen printing using a standard matrix. The gloves with the PVC layer are then sent to a temperature-controlled drying chamber.

The entire process is controlled automatically. Polyvinyl chloride is supplied from containers. Application can be spot or continuous. The device also allows you to select any image (logo or design) for application. The accuracy of application is controlled by built-in sensors. Matrices for drawings usually come with the device. The productivity of the machine depends on the type and complexity of the pattern and can vary in the range of 800-1300 pairs/hour.

Packaging machines

Before the products go to the sellers' counters, they are packaged and labeled. Packaging can be individual, group and mass, each of them uses its own equipment and devices. When packaging protective gloves, group and bulk packaging are most often used.

• Group packaging – done manually by rewinding required quantity pairs (5, 6, 10 or 12) with a rubber band or using a packaging machine (GD-T).
• Bulk packaging. 200 pairs each - but the quantity may be different, it depends on the existing requirements for the size and weight of the full package. Products are packed manually into boxes, bags or bags. Then the packaging is glued or stitched.

In order to minimize the costs of storing and transporting cargo by reducing the volume of bulk packaging, a vacuum compacting device (GD-TB) is used. When applying markings, various types of equipment are used: from simple office-type printers to automatic inkjet devices.

Equipment selection criteria

Today on the market there is huge amount manufacturers engaged in the production of glove equipment. Therefore, there are certain difficulties with choosing equipment, because it differs in both price and quality. Therefore, when purchasing machines for the production of PVC-coated cotton gloves, you should be guided by several criteria. The same principles apply when choosing any other equipment: equipment for a mini-cheese factory, an apparatus for weaving rattan furniture, etc.:

1. Price. For most, this is perhaps the main criterion, because not every aspiring entrepreneur has significant financial investments. Therefore, he cannot afford to purchase expensive equipment. In this situation, you can go in two ways:
   • Buy used equipment that costs much less than new. However, the entrepreneur will never know how many cycles she worked. This purchase is a “pig in a poke.”
   • Leasing the necessary equipment. Of course, this will cost a little more than buying a used one, but the entrepreneur can be sure that he is receiving high-quality equipment.

Advice: a professional knitting machine with an electronic control unit (ECU) costs about 150-400 thousand rubles. It will be much cheaper to buy knitting equipment without an ECU. However, to operate such a machine, additional workers will be required, who need to be paid salaries, and this is a separate expense item. It should be understood that there are very few qualified specialists in this field, which means that the consumption of materials will increase, which again will entail additional expenses. Therefore, before saving on good equipment, you need to think carefully about whether this stinginess will result in a large sum.

1. Reliability and durability. Downtime of glove equipment is very expensive, it leads to losses and reduced profits. Therefore, when choosing equipment, you should listen to the recommendations of dealers who specialize in selling such equipment. Special attention JOMDA brand knitting machines deserve it – they are high quality and reliable. The undoubted advantage of the popular brand is its service and after-sales service. By the way, service centers should be located in every large populated city.

We should not forget that any equipment, be it a glove machine or equipment for pellet production, needs regular maintenance (maintenance). This will help maintain the quality and competitiveness of the products produced, and therefore maintain profits. In addition, from time to time it will be necessary to update or modernize existing equipment.

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The production of cotton protective gloves is a simple and affordable business to master. The only thing that may cause problems is the choice of equipment. Preference should be given to machines that have the best price/quality/service life ratio. If you follow this principle, it will be easier to achieve the desired heights and profits.

megaidei.ru

Machines and equipment for the production of gloves

The purchase of equipment for the production of gloves must be taken very seriously, having studied the pre-existing offers for all machines, considering the advantages and disadvantages of each of them, and also choosing the most optimal method of purchase.

But first of all, it is important to understand how the production process works. For example, the production of cotton work gloves occurs as follows:

Types of glove making equipment

The main difference between glove production machines can be the presence of an electronic control unit. Most modern installations include this part.

The electronic control unit allows minimizing human intervention in the production process, thereby reducing the overall percentage of product defects associated with human errors. However, equipment that includes such a unit is much more expensive.

It should be said that the main disadvantage of machines without an ECU can be considered the need for a qualified worker to service it. That is, winning in the initial investment of funds increases the cost of the finished product.

Naturally, the first thing a person looks at when choosing such equipment is its price. Don't try to save as much as possible by purchasing the cheapest option. As a rule, the cheapest will be a used machine without automated control, which means that additional costs will be guaranteed to be associated with it in terms of wages, as mentioned above, and repairs.

And accordingly, every day of downtime, whether associated with equipment breakdown or employee absence from work, will incur considerable losses.

On the other hand, not every company, especially a start-up, will be able to purchase a new high-quality installation. Therefore, leasing remains one of the options for purchasing such equipment. Although a device purchased this way will be more expensive, you can be guaranteed to receive a high-quality device.

The production of gloves is an interesting business option, but it requires rather rare and expensive equipment. A good addition or maybe a replacement for this could be:

Recycling plastic bottles Production of shoe covers Production of plastic bags

All this diversity is associated with plastic and the equipment intersects in one way or another. That is, in simple terms, instead of one business, you can conduct several at once. Don't be lazy and read.

Specifications you should pay attention to

The first thing you should pay attention to is the performance of the machine. Productivity is usually understood as the number of pairs finished products, which are produced by one machine in one 8-hour shift. For example, AURORA-7A-11-1 produces 120 pairs in 8 hours, which is a very good indicator. Whereas AURORA-15C-12-2 will produce only 60 pairs during this time.

However, it should be understood that final earnings depend not only on the number of finished products produced, but also on their quality and, accordingly, price. Thus, gloves made on the AURORA-7A-11-1 machine have a knitting class of 7.5 (7.5 knitting loops per inch).

Gloves produced on the second machine will already have a knitting class of 15, and thus, each pair made on AURORA-15C-12-2 will cost significantly more, and therefore will bring greater profit.

Given the small financial injections, and high profitability, own production of gloves is a tempting idea, against the backdrop of the ongoing crisis tormenting the Russian population. The demand for them never falls, and given the constant state injections into construction industry, it will only grow.

Due to the nature of the professions where they are used, such gloves are simply irreplaceable. In addition, the use of protective equipment is prescribed Russian legislation, in the safety regulations.

To set up a business in this area, you will need a minimum of technical equipment.

• Room for work.
• Equipment.
• Work staff.

To understand how the production process occurs, you need to delve a little deeper into the technical equipment of the workshop.

The knitting process is carried out on one machine. Average productivity is approximately 360 pairs per work shift. Parameters can be adjusted manually or set by a specialized program in more expensive models.

For better profitability and production speed, it is recommended to purchase models with a large number needles (at least 15). This affects the knitting density, and accordingly the quality of the gloves in general. The demand for the product can be increased by overlocking equipment, which allows finishing of edges to prevent thread unraveling.

Types of glove making machines

In the production of gloves, the main emphasis is on a good machine. The leadership level in this area is held by Japanese manufacturers of Shima Seiki brand devices. Korean knitting machines are breathing in their backs, and there is no need to discount Chinese models. They do their job well, and their inexpensive cost will allow you to start a business on a small budget.

According to the principle of operation, knitting machines are of two types:

• Automatic. Here the program works in automatic mode, and the necessary knitting parameters, such as the number of rows or lines, are set on a special display.
• Manual. Here, the required set of loops is determined and set by a special plastic chain, by changing the number of links in it.

Additional equipment you will need is the following:

• Overlock.
• Apparatus for applying protective layers.
• Packaging line.

Manufacturers and costs of knitting machines

The cost of the machine depends on its performance and the country of the manufacturer. As mentioned, Japanese devices hold the leadership bar. But models of knitting machines from the Land of the Rising Sun are expensive, and not every novice businessman can purchase them. You can start with simpler machines.

Korean computerized glove machines (MG-C-7/10G - 7th and 10th class)

All production cycles are included in the work, which eliminates the need to purchase an overlocker. Convenient navigation with a keypad allows you to quickly set the required knitting mode and quickly change product sizes.

Automatic processing of edging thread and material cutting at the fingertips minimizes the presence of personnel. Full control is carried out by one person. An automatic lubrication system and breakage shutdown reduce the possibility of misuse of the thread to zero.

Performance.

• 7th grade gloves – 360 pairs.
• 10th grade gloves – 250 pairs.

Cost from 96 thousand rubles to 200,000.

Chinese model of knitting machine – JACK BX203-10G

An automatic machine that works on the principle of solid knitting. Full computerized control, advanced technology and a two-block device make the knitting process high-quality.

Can work with any thread, knits both regular gloves and mittens, mittens, and fingerless models.

Advantages of the device

• Computerized control.
• High level of self-control.
• Smooth transition to the release of other products.
• Built-in automatic device for deposition of waste parts.
• Automatic stop when thread breaks or needle breaks.
• Operated by one person.

Cost – 210,560 rubles.

Where to start

The choice of model depends on financial capabilities. If you have sufficient initial capital, you can purchase an expensive model from Korean or Japanese manufacturers. The quality of these machines is time-tested, and you can quickly recoup their cost.

If the budget is very limited, then Chinese models also perform well. They have good performance, automatic adjustment and fully computerized control. You can start a business producing gloves on such machines with minimal financial investment.

You definitely shouldn't buy a used model. No one will tell you how many cycles they worked, and in fact it’s a pig in a poke. Having decided to save on inexpensive machine, you can then thoroughly invest in its repair.

Yarn requirements and number of personnel for production

For knitting gloves on automated machines, the following types of thread are used:

• 100% cotton or similar with a synthetic blend for durability.
• 100% wool with a small addition of synthetics.
• Artificial PVC thread.

To obtain a high density of the material, special parameters are set on the machine during production. A rubber coating, continuous or screen-printed, in the form of small droplets, can be applied to the palm part.

Depending on the type of equipment used, the entire process requires a minimum number of operators. This is 2-3 people on the line, depending on the volume of productivity.

Installation and configuration of machines for the production of gloves

Having simple technical equipment, glove production machines can be installed independently.

What is needed for this?

1. Flat concreted area.
2. Electrical supply.
3. Grounding.

When installing, horizontal stability is adjusted using articulated legs, unscrewing one at a time. Electricity must be routed along the wall, and in front of the machine, a separate switch must be made for emergency shutdown.

There is no need to configure automatic devices. All operating modes are set on the display. On machines with manual control, the number of threads for knitting is adjusted. For this purpose, specialized equipment is supplied.

Profitability of glove production

The amount of revenue and full payback depends on many factors. First of all, this is the cost of the equipment itself. You can purchase an inexpensive model, but accordingly it will have less productivity and minimal operating speed.

Expensive machines are capable of working at an accelerated rate, but the payback, in fact, will be the same in time. Taking into account the acquisition of the newest machine, Korean-made, with overlock and automatic adjustment, the productivity of which is on average 360 ​​pairs per shift, the figures are as follows.

• Full costs, which includes rental of premises, technical equipment, purchase of raw materials, monthly wages, registration of an enterprise - this is about 300 thousand rubles.
• Minimum cost of one pair on the market– 12-15 rubles. Taking into account production costs: light, rent and raw materials, the final price will be about 6-8 rubles.
• Thus, the net profit from one machine per month is about 52 thousand.

Accordingly, if you invest more thoroughly and purchase five machines, you get about 3,000 thousand rubles per month. Thus, everything will pay off in 6-8 months.

But costs can be significantly reduced if you have your own free space, for example, a large garage. This is very convenient; to start work, you only need to level the site by concreted it.

Sales of gloves

It is better to think about the sales market before starting work. One point of sale, production will not pay off for a long time. It would be a good idea to agree in advance with factories, workshops, and construction companies about the supply of gloves. Having resolved this issue, you can safely begin to implement an action plan to promote production.

What we have - results

There is no tension in the market for glove knitting equipment. And there isn't much competition. Therefore, it is worth tackling this issue without procrastinating. There are enough enterprising people, and everyone is trying to make money by considering such a business plan.

a type of business that is characterized by low start-up costs and the absence of sales problems. Cotton products are in high demand when performing various works. They protect hands well, but wear out quickly and require updating, which keeps demand high throughout the year.

Scope of application and range

Cotton work gloves are used in various fields activities - agriculture, during the construction of any object, during the loading process, in housing and communal services and when working with dangerous tools (hammer, grinder, etc.). They will be useful to every car owner and good home owner.

Work gloves are conventionally classified according to size, density, color and the presence of a special PVC coating. Products with “spraying” applied to the surface are used to protect hands when working with lubricated elements. The production of gloves without an additional layer is more aimed at covering the needs of summer residents and builders. The main advantage is the ability of the material to “breathe”.

To implement the project, you will need a business plan, which will take into account initial and monthly costs, demand and other points. Studying competitors' products deserves special attention. It is important that new product had best characteristics or could be offered at a more affordable price.

Manufacturing Features

The technology for producing work gloves is simple. The main component is threads various types- cotton, combined, wool blend or wool. For reliable fixation on the hand, an elastic band (cuff) is used, made of latex thread and trimmed with cotton. To give the finished product better qualities, other elements can be added to the composition:

• Kevlar thread - makes the structure of work gloves more dense, protects hands from damage from sharp objects.
• Teflon thread - resistant to high temperatures.

The production of work gloves is carried out using automated technology (for example, a knitting machine). The process takes place in several stages:

1. Indication of finished product parameters. The number of loops and rows is specified in the program. Depending on the type of equipment, the initial data is adjusted on a digital display or a plastic chain. The first option is more preferable due to the clarity of the process.
2. Knitting. The device starts working from your fingertips. When it comes to the cuff, rubber thread is added.
3. Finishing the edges using an overlocker (polyester thread is used).
4. Application of protective PVC coating. When performing this work, plastisol is used. The surface is covered by screen printing. The type of pattern that will be reflected on the product is pre-specified.
5. Drying and packaging.

Equipment and raw materials

Business in the production of work gloves requires utmost attention to the selection of equipment and raw materials that will be used for production. To automate the considered technological process The following equipment will be required:

• Knitting machine or glove machine. Using this equipment, you can produce up to 350-400 pairs per day.
• Overlock (similar performance).
• Equipment for applying a protective PVC layer. Such a device is capable of processing up to 800 pairs every hour.
• Machine for drying the finished product.
• Packaging equipment.
• Additional tools(pushers, needles and others).

To increase business productivity, it is worth purchasing several knitting machines. At the initial stage, 2-3 machines are enough, and in the future their number can be increased to 17-20 devices.

During the manufacturing process, the following raw materials will be required (consumption for the production of one pair):

• Latex thread - 1 g.
• Combined yarn - 40 g.
• Overlock thread - 0.3 g.
• PVC coating - 6 g.

How to register?

The production of work gloves, as a business, requires official registration in the relevant government agencies. If the products will be sold at retail (to ordinary citizens), registration of an individual entrepreneur is sufficient. If you want to expand your sales market and cooperate with companies, you will have to register an LLC. The next stage is choosing the form of taxation. Here, options with the simplified tax system or UTII are possible. The main volume of finished products will go to companies, so it is worth choosing a form of taxation with VAT (when registering an individual entrepreneur, 4-NDFL is suitable).

Selecting a room

The location of the workshop does not matter - it can be located within settlement or beyond. The main thing is that staff have the opportunity to get to work on time. Requirements for the premises:

• Area - from 70 sq. meters.
• 3-phase electrical supply (380 V). If this is not the case, you will have to pay a lot of money for drawing up a project and connecting electricity.
• Heating available.
• Sufficient lighting.

Staff

Despite the complete automation of the process, it is impossible to do without the involvement of workers. The seamstress's task will include replacing yarn, collecting and distributing finished work gloves. The number of personnel depends on the volume of production. So, if you have several machines (up to 30), you will need:

• Seamstress - 2 people. The task of one worker will be to service machines for the production of work gloves, and the second will be to wind the cuffs of finished products using an overlocker.
• Operator – 1 person. The employee’s responsibilities will include applying PVC coating, as well as setting up equipment (part-time). On average, one technician can service up to 50-60 cars.

Prices and sales market

In the background high competition It is important to pay attention to the formation of the price - it should be slightly lower than that of other manufacturers. With a density of 42 g. and viscosity 7.5, the cost of the product (for sales of 100 pairs or more) is 10-15 rubles. per unit of production. The price for the product may vary depending on the ordered volume of products in the batch. When selling at retail, the price will be higher - 16-18 rubles.

Work gloves are in demand all year round, and if new clients are attracted, the need for this type of protection will only grow. appear daily construction companies needing to equip employees.

Finished goods can be sold through the following channels:

1. Private individuals.
2. Gardening or construction outlets.
3. Industrial enterprises(direct cooperation).
4. Municipalities(utilities).

Financial part of the project

Before starting a business in the production of work gloves, it is worth deciding on the initial costs (investments), potential profit and rate of return.

Initial costs:

• Rent of a production workshop - 15-17 thousand rubles.
• Equipment - 1.8-2.0 million rubles.
• Taxes and payments for housing and communal services - 40 thousand rubles.
• Wages for staff - from 60 thousand rubles. (depending on the number of employees).
• Raw materials - 50 thousand rubles.
• Other expenses - 1,000 rubles.

As a result, the starting investment for organizing a business is 2-2.2 million rubles.

Depending on the production schedule, in one month you can produce:

• 35-37 thousand knitted products.
• 33-35 thousand overlock blanks.
• 43-45 thousand pairs with PVC coating.

With this volume, the monthly profit is 300-400 thousand rubles.

Net profit - 80-90 thousand rubles.

The profitability of the business is 20-25%, and it is possible to recoup the initial costs in 2-3 years.