0.1. The document comes into force from the moment of approval.
0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.
0.3. The document has been approved: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.
0.4. Periodic verification of this document is carried out at intervals not exceeding 3 years.
1. General provisions
1.1. The position "Operator of a steam mobile dewaxing unit, 6th category" belongs to the category "Workers".
1.2. Qualification requirements- vocational and technical education. Advanced training. Work experience as a driver of a steam mobile dewaxing unit of the 5th category - at least 1 year.
1.3. Knows and applies in practice:
- technological process of oil and gas production;
- physical chemical properties oil, steam and paraffin;
- methods of operating oil wells;
- wellhead piping diagrams;
- design and operating rules of the installation, unit, main and auxiliary equipment, equipment, instrumentation, automobile;
- technological mode and the process of working to dewax oil wells with steam or hot oil, outgoing lines and oil gathering units;
- plumbing.
1.4. The driver of a steam mobile dewaxing unit of the 6th category is appointed to the position and dismissed from the position by order of the organization (enterprise/institution).
1.5. The operator of a steam mobile dewaxing unit of the 6th category reports directly to _ _ _ _ _ _ _ _ _ _ .
1.6. The operator of a steam mobile dewaxing unit of the 6th category supervises the work of _ _ _ _ _ _ _ _ _ _ .
1.7. During his absence, the operator of a steam mobile dewaxing unit of the 6th category is replaced by a person appointed in accordance with the established procedure, who acquires the appropriate rights and is responsible for the proper performance of the duties assigned to him.
2. Characteristics of work, tasks and job responsibilities
2.1. Serves steam mobile dewaxing units and units mounted on a vehicle chassis with a working steam pressure of over 95 kgf/sq.cm inclusive.
2.2. Prepares the installation or unit for work on site.
2.3. Conducts the technological process for dewaxing oil wells, outgoing lines, oil gathering units, heats water pipelines and other industrial technological facilities with steam.
2.4. Connects units with wells and industrial technological installations.
2.5. Lays lines for dewaxing by heating with steam or hot oil.
2.6. Monitors the operating parameters of the boiler or oil heater, engine, instrumentation and all auxiliary mechanisms of the unit or installation.
2.7. Installs and dismantles equipment, apparatus and instrumentation of the installation.
2.8. Performs preventative and routine repairs of equipment.
2.9. Drives a car.
2.10. Maintains a log of the operation of the installation.
2.11. Knows, understands and applies current regulations relating to his activities.
2.12. Knows and complies with the requirements of regulations on labor protection and environment, complies with the standards, methods and techniques of safe work performance.
3. Rights
3.1. The operator of a steam mobile dewaxing unit of the 6th category has the right to take actions to prevent and eliminate cases of any violations or inconsistencies.
3.2. The operator of a steam mobile dewaxing unit of the 6th category has the right to receive all social guarantees provided for by law.
3.3. The operator of a steam mobile dewaxing unit of the 6th category has the right to demand assistance in the performance of his duties. job responsibilities and exercise of rights.
3.4. The operator of a steam mobile dewaxing unit of the 6th category has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision necessary equipment and inventory.
3.5. The operator of a steam mobile dewaxing unit of the 6th category has the right to get acquainted with draft documents relating to his activities.
3.6. The operator of a steam mobile dewaxing unit of the 6th category has the right to request and receive documents, materials and information necessary to fulfill his job duties and management orders.
3.7. An operator of a steam mobile dewaxing unit of the 6th category has the right to improve his professional qualifications.
3.8. The operator of a steam mobile dewaxing unit of the 6th category has the right to report all violations and inconsistencies identified in the course of his activities and make proposals for their elimination.
3.9. The operator of a steam mobile dewaxing unit of the 6th category has the right to familiarize himself with the documents defining the rights and responsibilities of the position held, and the criteria for assessing the quality of performance of official duties.
4. Responsibility
4.1. The operator of a steam mobile dewaxing unit of the 6th category is responsible for failure to fulfill or untimely fulfillment of the duties assigned by this job description and (or) non-use of the granted rights.
4.2. The operator of a steam mobile dewaxing unit of the 6th category is responsible for failure to comply with internal rules labor regulations, occupational health, safety, industrial sanitation and fire protection.
4.3. The driver of a 6th category steam mobile dewaxing unit is responsible for disclosing information about an organization (enterprise/institution) that is a trade secret.
4.4. The operator of a steam mobile dewaxing unit of the 6th category is responsible for failure to fulfill or improper fulfillment of internal requirements regulatory documents organization (enterprise/institution) and legal orders of management.
4.5. The operator of a steam mobile dewaxing unit of the 6th category is responsible for offenses committed in the course of his activities, within the limits established by the current administrative, criminal and civil legislation.
4.6. The operator of a steam mobile dewaxing unit of the 6th category is responsible for causing material damage to the organization (enterprise/institution) within the limits established by the current administrative, criminal and civil legislation.
4.7. The operator of a steam mobile dewaxing unit of the 6th category is responsible for the unlawful use of the granted official powers, as well as their use for personal purposes.
This labor safety instruction for the driver of a mobile steam dewaxing unit is available for free viewing and downloads.
1. GENERAL OCCUPATIONAL SAFETY REQUIREMENTS
1.1. Persons who are at least 18 years old, specially trained, have an appropriate certificate, have undergone a medical examination, received introductory instruction, on-the-job instruction, have undergone an internship of 14 shifts, trained safe methods labor and passed exams.
1.2. The PPU operator must be familiar with the “Internal Labor Regulations” against signature and observe the work and rest regime.
1.3. To dangerous and harmful production factors, affecting the driver of the PPU include:
- increased temperature and steam pressure,
- noise,
- humidity,
- temperature,
- air speed,
— illumination,
- saturated hydrocarbons,
— tension of the labor process,
- danger of injury,
— high pressure of the working medium in the pipeline system.
In the workplace of a PPU operator there may be a possibility of injury or ill health that may be caused by the following hazards:
Risk - direct fire and thermal effects
— Fires during electric welding and other hot work at fire-hazardous facilities;
Risk - action shock wave
— Explosions at vehicle storage areas;
— Explosions during gas hazardous work;
— Explosions during electric welding and other hot work at explosive and fire hazardous facilities,
Risk: Electric shock
— Electric shock caused by faulty electrical equipment, contact with live wires;
Risk – poisoning, exposure to toxic substances
— Poisoning by gases (butane, nitrogen oxides, carbon monoxide, ethyl mercaptam), leaded gasoline and its vapors;
Risk - falling on the premises
— Falling while moving around the territory;
Risk - injury during operation, repair and other work
— Injury during repairs and technical maintenance of vehicles;
— Injury from parts of equipment and structures as a result of explosions and accidents at facilities;
Risk - injury to drivers and personnel
— Death in an accident as a result of non-compliance with traffic rules;
— The effect of hazardous factors (suspended vehicle and its components, hot water and steam, flammable substances, gases and other toxic substances, leaded gasoline, equipment, tools, accessories) when performing work;
— Fall of the driver as a result of his careless actions when exiting the cab and moving around the territory;
— Technical malfunctions of the vehicle;
— Meteorological conditions: low air temperature, ice, precipitation;
— Moving at an unreasonable speed;
— Using the vehicle for other purposes;
— Consumption narcotic drugs and alcohol;
Risk - harm to health
— Contacts with insects and animals;
— Violation of instructions and rules of health and safety, requirements of technological regulations when performing work;
Risk - death due to the destruction of buildings, structures and the destruction or fall of equipment
— Destruction of structures, technical devices or their elements;
— Destruction or fracture of metal structures of a lifting machine (bridge, portal, frame, platform, tower, boom, support, jib) or its fall.
1.4. Smoking and use of open fire on the territory of the enterprise and in production premises permitted only in specially designated areas:
1.5. In the event of a fire occurring on the territory of the enterprise, it is necessary to immediately notify the work manager and begin to extinguish the fire using primary fire extinguishing agents.
1.6. If an accident occurs while performing work, you must immediately notify the work supervisor, stop work and begin providing medical assistance to the victim, save workplace in the state where the accident occurred, if this does not pose a threat to the life and health of other workers.
1.7. When performing work, it is necessary to observe the rules of personal hygiene. After each operation with toxic and flammable lubricants You should wash your hands thoroughly with soap and water. Maintain cleanliness in the workplace and on the territory of the enterprise. Place used rags in special metal boxes with a tight lid.
1.8. For failure to comply and violation of the requirements of this instruction, the worker is responsible in accordance with the internal labor regulations of the enterprise.
2. OCCUPATIONAL SAFETY REQUIREMENTS BEFORE STARTING WORK
2.1. Maintenance of the installation must be carried out in special clothing, gloves and safety shoes.
2.2. Before starting work, the driver must make sure that all components and control systems are in good working order and that safety devices and instrumentation are in good working order.
2.3. When using flexible hoses for steaming work, it is necessary to ensure the integrity of the latter; the attachment to the steaming gun must be reliable, made with a clamp.
2.4. Before driving to the bush, install a spark arrestor.
2.5. Before leaving for the site, the driver must receive a written assignment from the person in charge with a note in the logbook / number at the site of the bush, well, etc.
2.6. During the work: check the availability of a prepared site, access roads, and make sure there is no oil contamination. In case of detection of violations, write it down in the logbook.
2.7. Proceed with the task only after receiving permission with an entry in the logbook of the responsible person.
3. OCCUPATIONAL SAFETY REQUIREMENTS DURING WORK
3.1. The PPU installation (when increasing oil and gas recovery from formations and well productivity, during dewaxing, pipes and equipment) must be located at a distance of at least 25 meters from the wellhead, and 10 meters from other equipment, the cabin is located from the wellhead. When steaming the flowline, approaching it and the wellhead at a distance of less than 10 meters is prohibited.
3.2. Before assembling the discharge or flushing line, make sure there is a passage in the manifold elements and the steaming line.
3.3. When pumping chemicals, steam, hot water A check valve must be installed on the injection line at the wellhead.
3.4. When working with a flexible hose, do not allow the equipment to bend or collide with the steaming line.
3.5. The flexible hose for the steaming line must have no joints.
3.6. For safety reasons, it is necessary to keep the installation clean, ensure that there are no gaps in the fuel pipelines and avoid contamination with oil.
3.7. Maintenance and repair the unit to carry out with the unit and the car engine turned off.
3.8. PROHIBITED:
— install polyurethane foam under power and lighting electrical lines;
— increase the steam temperature by interrupting the fuel supply to the nozzle to avoid an explosion in the combustion chamber of the boiler;
— operation of the boiler with non-blasting or unregulated safety valves;
- use rubber sleeves;
— leave the installation unattended.
3.9. STARTING THE PPU AND OPERATING PROCEDURE:
— set the “HEAT TREATMENT IN PROGRESS” sign;
— assemble the discharge line and pressurize it to 1.5 P of the expected value;
— if there are gaps, stop the installation, tighten the connections, reducing the pressure in the discharge line to atmospheric;
— create the required pressure in the coils of steam generators;
— control the pressure using a pressure gauge.
3.10. Before igniting the steam generator, it is necessary to purge the steam generator.
3.11. After ignition, adjust the fuel pressure and set the pressure to normal without smoke or light gray smoke.
3.12. In a working steam generator it is necessary to maintain a constant steam pressure when supplied to the consumer.
3.13. During operation, monitor the pressure gauge readings and the operation of the safety valve.
3.14. When steaming the flowline, it is not allowed to approach it or the wellhead at a distance of less than 10 m.
3.15. Do not use rubber hoses to supply coolant under pressure.
3.16. DO NOT work if the pressure gauge:
— there is no seal or mark;
— the verification period has expired;
— the arrow does not return to the zero scale by an amount exceeding half the permissible error for a given pressure gauge.
3.17. At least once a shift, blow up the safety valves to check their functionality, as well as clean the soot by releasing steam into the soot blower.
3.18. During operation, do not increase the steam temperature above 310, the steam pressure is not higher than 10 MPa - 100 m/cm2.
SAFE HANDLING OF STEAM
3.19. The steam line from the steam boiler to the steam hose must be strong, dense and thermally insulated along its entire length.
3.20. A steam hose must be used to deliver steam to heating areas. The hose must have a metal tip with a length of at least 0.5 m.
3.21. There should be no shut-off devices on the steam hose. All valves must be installed on a metal steam line.
3.22. The steam hose must be secured to the steam line using metal clamps.
3.23. When heating frozen objects, you must be at a distance of at least one meter from the point where the steam jet exits, on the opposite side of the steam movement.
3.24. To heat water in vessels and radiators, it is necessary to use a sealed piping system to prevent the hose from spontaneously flying out of the vessel and radiator.
3.25. When heating equipment at height, you should not stand under the heating area.
3.26. Do not direct the hose towards people and stop the free flow of steam from the steam hose by bending the hose.
4. OCCUPATIONAL SAFETY REQUIREMENTS IN EMERGENCIES
4.1. Whenever emergency situation, as well as a situation that threatens the health or life of an employee, it is necessary to eliminate the action of the dangerous source as quickly as possible (turn off the switch, stop the operation of the equipment), and, if necessary, remove or remove the victim from the danger zone and provide him with first aid;
4.2. First aid should be provided immediately and, if possible, at the scene of the incident.
4.3. Report the incident to your immediate supervisor or dispatcher and, if possible, maintain the situation in the workplace as it was at the time of the accident.
4.4. In the event of a fire, ignition or fire, you must immediately call the fire service and begin to extinguish the fire using available means.
5. OCCUPATIONAL SAFETY REQUIREMENTS AFTER WORK COMPLETION
5.1. Upon completion of work, all tools and devices must be placed in their places and securely fastened.
5.2. Moving polyurethane foam under its own power on roads in the field is no more than 30 km/h, and on asphalt roads no more than 50 km/h.
5.3. After returning from the site to the garage, check the serviceability of the vehicle, park it and disconnect the electrical equipment of the vehicle through ground.
5.4. Report any malfunctions noticed in the operation of the equipment to the mechanic and shift worker.
5.5. Take off protective clothing and put it in a specially designated storage area.
5.6. Wash your hands and face with warm water and soap, and if possible, take a shower.
The release was approved by the Decree of the Ministry of Labor and social development Russian Federation dated November 14, 2000 N 81
Operator of a steam mobile dewaxing unit
§ 8. Operator of a steam mobile dewaxing unit
Characteristics of work. Preparation of a steam mobile dewaxing unit and unit for work on site. Maintaining technological process for dewaxing of oil wells, flow lines, oil gathering units, heating of water pipelines and other field technological facilities with steam. Connecting units to wells and field technological installations. Laying lines for dewaxing or heating with steam or hot oil. Monitoring the operating parameters of a boiler or oil heater, engine, instrumentation and all auxiliary mechanisms of the serviced unit, steam mobile dewaxing unit, installation and dismantling of equipment, equipment and instrumentation of the installation, performing preventive and routine repairs of equipment, keeping an accounting log installation operation. Driving a car.
Must know: technological process of oil and gas production; physicochemical properties of oil, steam and paraffin; methods of operating oil wells; wellhead piping diagrams; design and operating rules of the installation, serviced unit, main and auxiliary equipment, equipment, instrumentation used, vehicle; technological regime and work process for dewaxing oil wells with steam or hot oil, flow lines and oil gathering units; plumbing in the scope of work performed.
When servicing under the guidance of a driver of a steam mobile dewaxing unit of higher qualification - 3rd category;
when servicing steam mobile dewaxing units and units mounted on a car chassis, with a working steam pressure of up to 10 MPa (100 kgf/sq. cm) inclusive, - 5th category;
when servicing steam mobile dewaxing units with a working steam pressure of over 10 MPa (100 kgf/sq. cm) - 6th category.
Secondary vocational education required.
Comments on the profession
The given tariff and qualification characteristics of the profession “ Operator of a steam mobile dewaxing unit» serve for billing of works and assignment tariff categories according to article 143 Labor Code Russian Federation. Based on the above performance characteristics and requirements for professional knowledge and skills is compiled job description operator of a steam mobile dewaxing unit, as well as documents required for interviews and testing when hiring. When drawing up work (job) instructions, pay attention to general provisions and recommendations for this issue ETKS (see
I CONFIRM:
________________________
[Job Title]
________________________
________________________
[Name of organization]
________________/[F.I.O.]/
"____" ____________ 20__
JOB DESCRIPTION
Machinist pumping station for injection of working agent into the 6th category reservoir
1. General provisions
1.1. This job description defines and regulates the powers, functional and job responsibilities, rights and responsibilities of the operator of a steam mobile dewaxing unit of the 6th category [Name of the organization in genitive case] (hereinafter referred to as the Company).
1.2. The operator of a steam mobile dewaxing unit of the 6th category is appointed to the position and dismissed from the position as established by the current labor legislation by order of the head of the Company.
1.3. The operator of a steam mobile dewaxing unit of the 6th category belongs to the category of workers and reports directly to [name of the position of the immediate supervisor in the dative case] of the Company.
1.4. The operator of a steam mobile dewaxing unit of the 6th category is responsible for:
- timely and high-quality performance of tasks as intended;
- compliance with performance and labor discipline;
- compliance with labor safety measures, maintaining order, following rules fire safety at the area of work assigned to him (workplace).
1.5. A person with secondary vocational education in this specialty and at least 1 year of work experience is appointed to the position of operator of a steam mobile dewaxing unit of the 6th category. Has the right to service steam mobile dewaxing units with a working steam pressure of over 10 MPa (100 kgf/cm2.
1.6. IN practical activities The operator of a steam mobile dewaxing unit of the 6th category must be guided by:
- local acts and organizational and administrative documents of the Company;
- internal labor regulations;
- rules of labor protection and safety, ensuring industrial sanitation and fire protection;
- instructions, orders, decisions and instructions from the immediate supervisor;
- this job description.
1.7. An operator of a steam mobile dewaxing unit of the 6th category must know:
- technological process of oil and gas production;
- physicochemical properties of oil, steam and paraffin;
- methods of operating oil wells;
- wellhead piping diagrams;
- design and operating rules of the installation, serviced unit, main and auxiliary equipment, equipment, instrumentation used, vehicle;
- technological regime and work process for dewaxing oil wells with steam or hot oil, flow lines and oil gathering units;
- plumbing in the scope of work performed.
1.8. During the period of temporary absence of the operator of a steam mobile dewaxing unit of the 6th category, his duties are assigned to [name of the deputy position].
2. Job responsibilities
The operator of a steam mobile dewaxing unit of the 6th category performs the following labor functions:
2.1. Preparation of a steam mobile dewaxing unit and unit for work on site.
2.2. Conducting the technological process for dewaxing oil wells, flow lines, oil gathering units, heating water pipelines and other field technological facilities with steam.
2.3. Connecting units to wells and field technological installations.
2.4. Laying lines for dewaxing or heating with steam or hot oil.
2.5. Monitoring the operating parameters of a boiler or oil heater, engine, instrumentation and all auxiliary mechanisms of the serviced unit, steam mobile dewaxing unit, installation and dismantling of equipment, equipment and instrumentation of the installation, performing preventive and routine repairs of equipment, keeping an accounting log installation operation.
2.6. Driving a car.
In case of official necessity, the driver of a steam mobile dewaxing unit of the 6th category may be involved in performing duties overtime, in the manner prescribed by law.
3. Rights
The operator of a steam mobile dewaxing unit of the 6th category has the right to:
3.1. Get acquainted with the draft decisions of the enterprise management concerning its activities.
3.2. Submit proposals for improvement of work related to the responsibilities provided for by this job description for management's consideration.
3.3. Report to your immediate supervisor any deficiencies identified during the performance of your duties. production activities enterprise (its structural divisions) and make proposals for their elimination.
3.4. Request personally or on behalf of the immediate supervisor from heads of departments of the enterprise and specialists information and documents necessary to perform their job duties.
3.5. Involve specialists from all (separate) structural divisions of the Company in solving the tasks assigned to them (if this is provided for by the regulations on structural divisions, if not, with the permission of the head of the Company).
3.6. Require the management of the enterprise to provide assistance in the performance of their official duties and rights.
4. Responsibility and performance evaluation
4.1. The operator of a steam mobile dewaxing unit of the 6th category bears administrative, disciplinary and material (and in some cases, provided for by law RF, - and criminal liability for:
4.1.1. Failure to carry out or improperly carry out official instructions from the immediate supervisor.
4.1.2. Failure or improper performance of your labor functions and the tasks assigned to him.
4.1.3. Illegal use of granted official powers, as well as their use for personal purposes.
4.1.4. Inaccurate information about the status of the work assigned to him.
4.1.5. Failure to take measures to suppress identified violations of safety regulations, fire safety and other rules that pose a threat to the activities of the enterprise and its employees.
4.1.6. Failure to ensure compliance with labor discipline.
4.2. The assessment of the work of a driver of a steam mobile dewaxing unit of the 6th category is carried out:
4.2.1. By the immediate supervisor - regularly, in the course of the employee’s daily performance of his labor functions.
4.2.2. By the certification commission of the enterprise - periodically, but at least once every two years, based on documented results of work for the evaluation period.
4.3. The main criterion for assessing the work of a driver of a 6th category steam mobile dewaxing unit is the quality, completeness and timeliness of his performance of the tasks provided for in these instructions.
5. Working conditions
5.1. The work schedule of the operator of a 6th category steam mobile dewaxing unit is determined in accordance with the internal labor regulations established by the Company.
5.2. Due to production needs, the operator of a 6th category steam mobile dewaxing unit is required to go on business trips (including local ones).
I have read the instructions on __________/___________/“____” _______ 20__.
Operator of a steam mobile dewaxing unit is a specialist in the oil and gas industry who maintains steam mobile dewaxing plants and units and is responsible for maintaining the technological process for dewaxing oil wells, flow lines, oil gathering units, heating water pipelines and other field technological facilities with steam.
For admission to work as a professional operator of a steam mobile dewaxing unit it is necessary to undergo professional training in the course “Mobile steam dewaxing unit operator”.
Besides vocational training To work as a driver of a steam mobile dewaxing unit, you must have an average vocational education(technical school/college), and education does not have to be specialized.
Mobile steam dewaxing unit operator courses
The PromResurs training center provides training as a operator of a steam mobile dewaxing unit.
Oil and gas specialists training center PromResurs has developed a training program for the profession of operator of a steam mobile dewaxing unit.
Development curriculum by profession, a driver of a steam mobile dewaxing unit was carried out taking into account:
- Federal Law N 116-FZ of July 21, 1997 “On industrial safety hazardous production facilities";
- Order of Rostechnadzor N 101 of March 12, 2013 “On approval of Federal norms and rules in the field of industrial safety “Safety Rules in the Oil and Gas Industry”.
The training of operators of a steam mobile dewaxing unit is carried out taking into account regulatory documentation on equipment operation and safe working conditions.
During the training of the operator of a steam mobile dewaxing unit, the following issues are covered:
- the process of oil and gas production in its technological part;
- physical and chemical properties of oil, gas, paraffin and steam;
- operation of oil wells;
- operation of a dewaxing unit;
- description of the technology for dewaxing oil wells, oil discharge plants and flow lines with steam or hot oil;
- piping the wellhead with technological units;
- operating parameters of the engine, boiler, oil heater;
- basics of plumbing;
- safe working conditions.
Types of training:
- primary training ( vocational training for 3, 5, 6 digits);
- advanced training (increase in rank by 5, 6 ranks).
A secondary vocational education is required.
Forms of preparation:
- full-time training at the PromResurs training center;
- with the teacher visiting the customer’s enterprise:
– travel is carried out throughout the entire territory of the Russian Federation; - distance learning:
– the employee is given access to the portal distance learning;
– a teacher is assigned to the employee to provide consultations on educational materials;
– after mastering the material, a test task is taken remotely;
– after passing test task The employee undergoes an on-the-job training.